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HP Indigo press ws4000/4050/4500 Maintenance & Repair

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At a glance

View schedule & enroll Sorted by: location or date
Course number U8516S
Length 10 days
Delivery method Instructor-led training (ILT)
Price USD $9,179
CAD $11,015

Course overview

The Field Service Engineer (FSE) maintenance & repair training program is a hands on course. The course focuses on the operation, interaction and theory of function of the mechanical, electronic, process, pneumatic, fluid, heat transfer, PLC, motion control and substrate transport systems on the HP Indigo ws4000/4050/4500. Participants will learn how to apply theoretical knowledge, hands-on troubleshooting and maintenance skills to resolve problems, install SW patches and implement hardware field change orders.


Prerequisites

A person who meets requirements for the FSE course has a background of:

  • Performing repair, troubleshooting, preventative and corrective maintenance on complex electromechanical devices and computers
  • Has successfully completed the FSE training program for the HP Indigo press 3000
  • A minimum of four months experience on the HP Indigo press 3000 is preferred
  • English comprehension at a technical level, appropriate for comprehending the course materials
  • Students will need to bring their laptop to class

Audience

HP Indigo digital press customer engineers and engineers from HP Indigo distributors who will be required to perform service routines that include repair, troubleshooting, corrective maintenance and preventative maintenance on the ws4000/4050/4500 presses.


Ways to save

  • Onsite dedicated training course (OST) at your location

Course Objectives

At the completion of this course you will be able to:

  • Fully understand the operation and interaction of the major subassemblies
  • Troubleshoot and repair complex electrical and electronic problems
  • Troubleshoot and repair mechanical and pneumatic sub systems
  • Properly observe safety precautions to diagnose problems and perform repairs
  • Be able to perform mandatory preventive maintenance functions at prescribed intervals
  • Perform a system back-up and full software installation
  • Will be able to improve work flow and utilization of HP Indigo digital presses
  • Perform installations and FCO's as required
  • Instruct customers in better usage of HP Indigo digital presses

Benefits to you

  • Increased press uptime and availability
  • Service contract terms tailored to shared maintenance customer
  • Increase profitability of operations

Course outline

Safety

  • Press safety
  • Electrical safety

System overview

  • Mechanical
  • Pneumatic
  • Electrical
  • Fluid

Electrical 101

  • Digital multimeter operation
  • Wiring diagrams

Interlock mechanism

  • Interlock block diagram and wiring

FSE screens

  • Touch screens
  • MMI

Cooling system

  • Chiller overview, repair and maintenance

Imaging oil system and electrophotography

  • Theory/physical overview
  • Imaging oil flow adjustment

Ink system and heat transfer

  • Theory/physical overview
  • Ink pump maintenance
  • Flow adjustment
  • Density & conductivity calibration
  • Bid adjustments & troubleshooting

Electrometer

  • Theory & electrical flow
  • Gap and board calibration

Cylinders

  • 1st transfer adjust & calibration
  • 2nd transfer adjust & calibration
  • ITM lamp
  • Encoder replacement/calibration
  • ITM IR calibration
  • Contact brush replacement

Electrical

  • Programmable logic control (PLC) Basics
  • PLC replacement, maintenance & troubleshooting
  • PLC memory card replacement
  • External electronic cabinets
  • Interface to print engine
  • Print engine electronics
  • WHS network scheme (Profibus,Modbus,CT-net and MPI bus) and problem identification
  • Unidrive replacement, maintenance & troubleshooting
  • Input & output module replacement
  • Nilpeter Rewinder diagrams and troubleshooting
  • Lenze controller replacement & troubleshooting
  • Schematic diagrams
  • Electrical Troubleshooting

Web handling system mechanical

  • Vacuum box removal, replacement & maintenance
  • Feed system remove & replace
  • Exit system remove and replace
  • WHS pneumatic overview
  • Web guide replacement and troubleshooting
  • Belts tension with ultrasonic meter adjustment

Nilpeter

  • Maintenance and troubleshooting

Web handling system alignment

  • Align & level unwinder to press
  • Align & level rewinder to press
  • Leveling of press

Installation

  • Installation issues , alignment and cabling

In line densitometer

  • ILD calibration & color adjustment
  • ILD replacement
  • ILD troubleshooting

White ink

  • Theory and differences
  • Calibrating & printing

Computer software and systems software

  • System ghost
  • Windows NT & press software installation
  • Simens software overview and installation
  • Programming Unidrives from FSE Laptop
  • Programming Touchscreens from FSE Laptop
  • Communicating with Lenze controller from FSE Laptop

Substrate Theory

  • Various substrates overview
  • Different substrate threatments ( coating )

Writing Head

  • Focus
  • Fine tune
  • Parameters
  • Backup

System troubleshooting

  • Mechanical
  • Fluids
  • Electrical
  • PC computer and network
  • Substrate Feeding
  • Pneumatic
  • Electrophotography-image transfer
  • Software


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