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HP Indigo WS6xxx Digital Press; Service and Repair for 7xxx Service Engineers


Education & Training
US & Canada

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Course number HH260S
Length 5 days
Delivery method* Instructor-led training/Public (ILT)
Price ILT/Public - USD $5,000

Course overview

The HP Indigo WS6xxx Digital Press; Service and Repair training program is a hands on course. The course focuses on the operation, interaction and theory of function of the mechanical, electronic, pneumatic, PLC, motion control and substrate transport systems on the HP Indigo WS6xxx Digital Press. Participants will learn how to apply theoretical knowledge, hands-on troubleshooting and maintenance skills to resolve problems.


A person who meets requirements for the HP Indigo WS6xxx Service and Repair course has successfully completed the HP Indigo 7xxx Digital Press; Service and Repair for 5xxx Service Engineers (HG417S) and has a background of:
  • Performing repair, troubleshooting, preventative and corrective maintenance on complex electromechanical devices and computers
  • English comprehension at a technical level, appropriate for comprehending the course materials


  • HP Indigo WS6xxx Digital Press service engineers and engineers from HP Indigo distributors who will be required to perform service routines that include repair, troubleshooting, corrective maintenance and preventative maintenance on the HP Indigo WS6xxx Digital Press

Course outline


  • Press Safety
  • Electrical Safety
  • ILP safety

System Overview

  • Mechanical
  • Pneumatic
  • Electrical
  • Print Care


  • Wiring Diagrams

Interlock Mechanism

  • Interlock Block Diagram and Wiring

FSE Screens

  • Unwinder Touch Screens
  • Rewinder Touch Screens
  • MMI


  • Theory and Electrical Flow
  • Gap and Board Calibration


  • 1st Transfer Adjust Calibration
  • Encoder Replacement/Calibration
  • ITM IR Calibration


  • Programmable Logic Control (PLC) Basics
  • PLC Replacement, Maintenance and Troubleshooting
  • PLC Memory Card Replacement
  • External Electronic Cabinets
  • Interface to Print Engine
  • Print Engine Electronics
  • WHS Network Scheme (Profibus, CT-net, CT sync and MPI bus ) and Problem Identification
  • Unidrive Replacement, Maintenance and Troubleshooting
  • Input and Output Module Replacement
  • Nilpeter Rewinder Diagrams and Troubleshooting
  • Lenze Controller Replacement and Troubleshooting
  • Schematic Diagrams
  • Electrical Troubleshooting

Web Handling System Mechanical

  • Feed System Remove and Replace
  • Exit System Remove and Replace
  • IBS Remove and Replace
  • WHS Pneumatic Overview
  • Web Guide Replacement and Troubleshooting
  • Belts Tension with Ultrasonic Meter Adjustment

Web Handling System Alignment

  • Web Threading
  • Align and Level Unwinder to Press
  • Align and Level Rewinder to Press
  • Leveling of Press

Adjustments and Calibrations

  • 1st Transfer
  • 2nd Transfer
  • Electrometer
  • Encoder
  • Scaling
  • Image Placement
  • ILD Calibration and Color Adjustment
  • ILD Replacement
  • ILD Troubleshooting
  • Color Adjust

White Ink

  • Theory and Differences
  • Calibrating and Printing

In Line Primer (ILP)

  • Theory , Service and Maintenance
  • Mechanical , Electrical and Pneumatic Systems of ILP
  • Troubleshooting

Computer Software and System Software

  • Programming Unidrives
  • Programming Touch Screens

Writing Head

  • Focus
  • Fine Tune
  • Parameters
  • Backup

System Troubleshooting 

  • Mechanical
  • Fluids
  • Electrical
  • PC Computer and Network
  • Substrate Feeding
  • Pneumatic
  • Image Transfer

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