Instructor-led training (
ILT)
Onsite dedicated training (
OST)
Price
USD $6,020
CAD $7,224
Special notes
This course is appropriate for the following presses:
HP Indigo press 1000
HP Indigo press 1050
HP Indigo press s2000
HP Indigo ws2000 Web Press
Indigo TurboStream
Indigo MultiStream
Indigo Platinum
Indigo e-Print Pro
Course overview
The FSE support-training program is a hands on course. The course focuses on the operation and interaction of the mechanical, electronic, fluid and substrate transport systems on the HP Indigo press. Participants will be taught theoretical and practical material and how to apply maintenance skills to resolve problems. This will include preventative and corrective actions,
extensive troubleshooting skills and specific know-how’s.
Prerequisites
A person who meets requirements FSE course has a background of
Performing preventative and corrective maintenance on complex electromechanical devices
Has experience using electronic test equipment
Has successfully completed the Series II New Hire Course for the HP Indigo presses
Audience
Qualified HP Indigo digital press CEs who will be required to perform service routines that include repair, troubleshooting, corrective maintenance and preventative maintenance on the Series I press
Ways to save
Onsite dedicated training course (OST) at your location
Course objectives
At the completion of this course, you will be able to:
Understand of operation and interaction the major subassemblies
Troubleshoot and repair electrical and electronic problems
Troubleshoot and repair mechanical and pneumatic sub systems
Work with technical support specialists to solve complex problems
Properly observe safety precautions to diagnose problems and perform repairs
Be able to perform mandatory preventive maintenance functions at prescribed intervals
Perform a system back-up and full software installation
Perform installations and FCO's as required
Instruct customers in better usage of HP Presses
Benefits to you
Increased press uptime and availability
Service contract terms tailored to shared maintenance customer
Increase profitability of operations
Course outline
Introductions & Demonstrations
Course Objectives
Documentation
Machine Introduction
Safety & Disposal Procedures
Identify Replaceable Electronic Boards
Identify Cable Part Numbers
Manual Operation of HVPS
Electrical
Schematic diagrams
Introduction to Electrical Properties
Front Electronics Compartment
Rear Electronics Compartment
Interlock block diagram and wiring
Baldor Controller
Latent Image
Electrophotography specifics to Series 1
Scorotron-PIP Gap Adjustment
PIP/Electrometer Clearance Adjustments
Electrometer Board Calibrations
Writing Head
Board Functions
Writing Head Diagnostics
Removal & Reinstallation of Writing Head
Writing Head Adjustment Procedures
Ink System
Density Calibration
Conductivity Calibration
Pump Repair
TCU (Tank Control Unit) Board
Ink Tank Replacement
Active Filter
Ink Valves
Slit Injectors Adjustments
Delay and Duration Adjustments
Process
Squeegee Bias Contact Replacement
Reverse Rollers Bias Contacts Replacement
Developer Drum Contact Replacement
ITM Bias Carbon Brush Replacement
Cleaning Station Adjustments
First Transfare adjustment
Drums Synchronization and Engagement Adjustments
Remove and Replace ITM Drum
Remove and Replace PIP Drum
Engage – Disengage Adjustment and Synchronization
Drum Synchronization
Adjusting 2nd Transfer Pressure
Encoder Calibration
ITM Sensor Adjustment
Separator
Disassembling the Separator
Cleaning the Separator
Servicing the Separator
Process Unit Troubleshooting
Adjusting Imaging Oil Flow Rates
Cooling
Removing and Reinstalling Air Conditioner
Servicing Air Conditioner
Replacing Quick-Connect O-rings
Paper Input
Adjusting the Suction Fingers Travel Limits
Adjusting the Paper Feed Rollers
Adjusting the Sheet Separators and Side Blowers
Testing and Adjusting Drum/Cam Synchronization
Paper Transport Timing
Paper Output
Replacing the Gripper Assembly
Testing and Adjusting Gripper Tension
Testing and Adjusting the Gripper Solenoid
Testing and Adjusting the Stripper Bar
Duplex System
Replacing the Eject Roller Assembly
Testing and Adjusting the Duplex Feed Cam
Balancing the Duplex Tray Upper Feed Rollers
Testing and Adjusting the Duplex Feed Solenoid
Aligning the Paper Transport System
Web System Transport and Repair
Remove and Reinstall Unwinder
Remove and Reinstall Rewinder
Troubleshooting and Repair Web Mechanics
Omnius Control Center
PIP Holder
Removing PIP Foil Holder
Adjusting PIP Foil Holder
Reinstalling PIP Foil Holder
Vacuum Pumps
Replacement
Checking Oil Consumption
Cleaning Pump Filters
Solid Add Compressor
Removal and Reinstallation of Solid Add Compressor