The Level 2 Shared Maintenance training program focuses on the operation and interaction of the mechanical, electronic, fluid and substrate transport systems on the HP Indigo 5500 Digital Press. Participants will be taught how to apply maintenance skills to resolve problems. This includes preventative and/or corrective actions.
Prerequisites
A person who meets requirements for the Shared Maintenance course has a background of:
Has successfully completed the HP Indigo 5500 Digital Press; Press Operation for New Operators program HE787S/X or HE788S/X
HP Indigo 3550/5500 Digital Press trained operators who will be required to perform service routines that include preventative maintenance, troubleshooting, and corrective maintenance
Has a minimum of 3 months experience operating the HP Indigo 3550/5500 Press after completing the HP Indigo 3550/5500 Digital Press; Operator class
Has performed preventative and corrective maintenance on complex electromechanical devices
Audience
HP Indigo 3550/5500 Digital Press operators who will be required to perform service routines that include preventative maintenance, troubleshooting, and corrective maintenance
Course objectives
At the completion of this course you will be able to:
Understand the functions and interactions of the major subassemblies
Troubleshoot and repair basic electrical problems
Troubleshoot and repair basic mechanical sub systems
Observe safety precautions to diagnose problems and perform repairs
Perform mandatory preventive maintenance functions at prescribed intervals
Perform a system back-up
Maintain the press and minimize service calls
Next steps
HP Indigo 3550/5500 Digital Press; Service and Repair for Shared Maintenance Trained Operators HG414S
Benefits to you
Attendees will be taught techniques to optimize print quality, increase press uptime, and press availability
Shared Maintenance customers receive service contract terms
Ability to work with Technical Support to troubleshoot and repair issues
Prerequisite for HP Indigo 5500 Digital Press; Service and Repair for Shared Maintenance Trained Operators class (HG414S)
Course outline
Safety
Press safety
Electrical safety
Environmental Safety
Introduction to the Electronics System
Digital Volt Meter (DVM) Basics
Major Boards
Basic Components
Function and Control
Board Placement
Troubleshooting
Electro Static Discharge (ESD) Protection
Electronic Test Equipment
PC System
Boards & Components
Operating system and Press Software
Hard Disk Management and Replacement
System Back-up and Press Configuration
Imaging System
Theory and Concepts of the Image Generation
Auto Bias Principles and Components
Writing Head
Focus Adjustments
Leveling Adjustments
Skew Adjustments
Loading Parameters
Writing Head Window Cleaning Procedures
Imaging Oil System
Theory and Physical Overview
Reservoir Overview
Float Sensors
Imaging Oil Flow Rate
Imaging Oil Cooling System
Filter Troubleshooting and Replacement
Cleaning Station Components and Servicing
Cooling and Ventilation
Ink System
Theory and Physical Overview
Ink Pump Maintenance
Ink Flow Adjustment
Density and Conductivity Calibration
BID
Theory and Concept
BID Engage Mechanism
BID Engage and Disengage
Best Practices
Solid Add Compressor
Physical Overview
Adjustments
Maintenance
Paper System
Feeder Buckle
Feeder Electronics
Feedhead Cleaning and Replacement
Feeder Bridge Guide Adjustment
Feeder Bridge Skew Adjustment
Suction Cup Margin Adjustment
Full Placement Calibration
Grippers Adjustment
Stop Stations
Perfector Removal and Replacement
Vacuum System Maintenance
Duplex Conveyor Belt Removal and Repair
Belt Replacement and Gap
Exit Roller
Conveyor System and In-Line Densitometer (ILD
Basic Stacker Adjustments
Manual Stacker Diagnostics
Stacker Theory
Cylinders
1st Transfer Adjust and Calibration Review
ITM Over-temp Protection
ITM Lamp Removal
Encoder Calibration
ITM IR Sensor Calibration
PIP Clamp Removal
PIP Underlayer Replacement
Gear Synchronization
Contact Brush Replacement
Preventative Maintenance
Impression based maintenance
HP Indigo Print Care Software
Using HP Print Care Software Efficiently to Diagnose and Resolve Problems
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